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Inhaltsverzeichnis

Seite 1

Service ManualHP DesignJet 2000CPHP DesignJet 2500CPHP DesignJet 2800CPHP DesignJet 3000CPHP DesignJet 3500CPHP DesignJet 3800CPPrinters

Seite 2 - 08190 Sant Cugat del Vallès

viii ContentsHP DesignJet CP Series PrintersRefill Assembly 8-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 3

4-14 Service TestsHP DesignJet CP Series PrintersD04. Media Axis (X-axis)The purpose of this test is to verify the operation of the components of theM

Seite 4 - Using this Manual

Service Tests4-15HP DesignJet CP Series PrintersIn this case, try one of the following:1 Clean the Mark Encoder if necessary.2 Make sure the Line Sens

Seite 5 - Contents

4-16 Service TestsHP DesignJet CP Series PrintersD05. Service StationThe purpose of this test is to verify the operation of the Service Station,which

Seite 6

Service Tests4-17HP DesignJet CP Series PrintersIn this case, try one of the following:1 Check if the Service Station flag is installed correctly.2 Ch

Seite 7

4-18 Service TestsHP DesignJet CP Series PrintersD06. RefillThe purpose of this test is to verify the operation of the Refill Assembly andthe Elevator

Seite 8

Service Tests4-19HP DesignJet CP Series PrintersD07. Front PanelThe purpose of this test is to verify the operation of the front-panel keys.IF POSSIBL

Seite 9

4-20 Service TestsHP DesignJet CP Series PrintersD08. SensorsThe purpose of this test is to verify the operation of the following Sensors: Window Sen

Seite 10

Service Tests4-21HP DesignJet CP Series PrintersIn this case, try one of the following:1 Check that the Window Sensor is seated correctly.2 Check that

Seite 11

4-22 Service TestsHP DesignJet CP Series PrintersIn these cases, try one of the following:1 Check that the cable for the Refill Valve Sensors is conne

Seite 12 - 

Service Tests4-23HP DesignJet CP Series PrintersD09. MIO PresenceThe purpose of this test is to verify the presence of the MIO Card and thecommunicati

Seite 13

ixContentsHP DesignJet CP Series PrintersNoisy Carriage Bushing 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 14 - Introduction

4-24 Service TestsHP DesignJet CP Series PrintersD10. CutterThe purpose of this test is to verify the operation of the Cutter Assembly.IF POSSIBLE ALW

Seite 15 - Troubleshooting

Service Tests4-25HP DesignJet CP Series PrintersD11. BailThe purpose of this test is to verify the operation of the Bail Assembly.IF POSSIBLE ALWAYS P

Seite 16 - 1-4 Troubleshooting

4-26 Service TestsHP DesignJet CP Series PrintersD12. Image QualityThe purpose of this test is to verify the image quality attributes of theprinter.Pe

Seite 17

Service Tests4-27HP DesignJet CP Series Printers5 When the printer has finished aligning the Printheads, the message“SAD Cyan: #.# / SAD Magenta #.#”

Seite 18 - 1-6 Troubleshooting

4-28 Service TestsHP DesignJet CP Series PrintersD13. Printhead IDThe purpose of this test is to verify the default settings of the printheads.Perform

Seite 19

Service Tests4-29HP DesignJet CP Series PrintersD14. Printhead Continuity The purpose of this test is to display the primitives and address maps of th

Seite 20 - 1-8 Troubleshooting

4-30 Service TestsHP DesignJet CP Series Printerscomplete Ink Delivery System of the color that failed and try the testagain.4 As a last resort, repla

Seite 21

Service Tests4-31HP DesignJet CP Series PrintersD15. Clean RollerThe purpose of this test is to enable you to rotate the Drive Roller when itrequires

Seite 22 - 1-10 Troubleshooting

4-32 Service TestsHP DesignJet CP Series PrintersD16. Erase EEROMThe purpose of this test is to clear the EEROM.Perform the Erase EEROM test as follow

Seite 23

Service Tests4-33HP DesignJet CP Series PrintersD17. Reset CountersThe purpose of this test is to reset the internal counters.Perform the Reset Counte

Seite 24 - 1-12 Troubleshooting

x ContentsHP DesignJet CP Series PrintersGeneral Definition of Safety SymbolsInternational caution symbol (refer to manual): the product ismarked with

Seite 25

4-34 Service TestsHP DesignJet CP Series PrintersD19. Hard Disk Drive Revision (Only available in DesignJet2500CP/3500CP printer) The purpose of this

Seite 26 - 1-14 Troubleshooting

Service Tests4-35HP DesignJet CP Series PrintersNOTES

Seite 27

5-1 HP DesignJet CP Series Printers5Service Calibrations

Seite 28 - 1-16 Troubleshooting

5-2 Service CalibrationsHP DesignJet CP Series PrintersCalibrationsThe Printer has several calibration procedures that must be performedunder certain

Seite 29

Service Calibrations5-3HP DesignJet CP Series PrintersService CalibrationsThe following is a list of all internal service calibrations available in th

Seite 30 - 1-18 Troubleshooting

5-4 Service CalibrationsHP DesignJet CP Series Printers7 Color Calib.  page 5-16 (Only available in the HP DesignJet2500CP/3500CP printer)The purpos

Seite 31

Service Calibrations5-5HP DesignJet CP Series PrintersEntering the Service Calibrations Menu System1 Make sure the printer is switched OFF from the po

Seite 32 - 1-20 Troubleshooting

5-6 Service CalibrationsHP DesignJet CP Series Printers Enter - Perform the current calibration.

Seite 33

Service Calibrations5-7HP DesignJet CP Series PrintersC01. CarriageThe purpose of this calibration is to calibrate the temperature from whichthe print

Seite 34 - Move Media

5-8 Service CalibrationsHP DesignJet CP Series PrintersD“C0109 Fail” - The Cyan and Black Printheads have failed.D “C0110 Fail” - The Magenta and Blac

Seite 35

1-1 HP DesignJet CP Series Printers1Troubleshooting

Seite 36 - System Error Codes

Service Calibrations5-9HP DesignJet CP Series PrintersC02. RefillThe purpose of this calibration is to ensure the correct position of thecarriage asse

Seite 37

5-10 Service CalibrationsHP DesignJet CP Series PrintersC03. Line SensorThe purpose of this calibration is to calibrate the intensity of the line sens

Seite 38

Service Calibrations5-11HP DesignJet CP Series PrintersRefer to the following table in order to know the limits for values I(Saturated Input Voltage)

Seite 39 - 2-4 System Error Codes

5-12 Service CalibrationsHP DesignJet CP Series PrintersC04. Service StationTHIS CALIBRATION IS NO LONGER REQUIRED AND SHOULDNEVER BE PERFORMED.

Seite 40

Service Calibrations5-13HP DesignJet CP Series PrintersC05. Printheads AlignmentThe purpose of this calibration is to test and if necessary correct th

Seite 41 - 2-6 System Error Codes

5-14 Service CalibrationsHP DesignJet CP Series PrintersC06. Printheads CheckThe purpose of this calibration is to check that the Nozzles of thePrinth

Seite 42

Service Calibrations5-15HP DesignJet CP Series PrintersD“C0606 Fail” - The Magenta and Yellow Printheads have failedD “C0607 Fail” - The Cyan, Magenta

Seite 43 - 2-8 System Error Codes

5-16 Service CalibrationsHP DesignJet CP Series PrintersC07. Color Calib. (Only available in DesignJet 2500CP/3500CP printer)The purpose of this calib

Seite 44

Service Calibrations5-17HP DesignJet CP Series PrintersC08. Service AccuracyThe purpose of this calibration is to calibrate the nominal advance of the

Seite 45 - 2-10 System Error Codes

5-18 Service CalibrationsHP DesignJet CP Series Printers7 When the media is loaded, the Printer will automatically begin to plotthe pattern.8 A “Statu

Seite 46

1-2 TroubleshootingHP DesignJet CP Series PrintersIntroductionThis chapter will guide you through the relevant steps to take whentroubleshooting the p

Seite 47 - 2-12 System Error Codes

Service Calibrations5-19HP DesignJet CP Series PrintersC09. MaintenanceThe purpose of this calibration is to read and, if necessary, adjust theprevent

Seite 48

5-20 Service CalibrationsHP DesignJet CP Series PrintersC10. Font Type Set (Only available in DesignJet 2500CP/3500CPprinter)YOU SHOULD ONLY NEED TO S

Seite 49 - 2-14 System Error Codes

Service Calibrations5-21HP DesignJet CP Series Printers4 The message “Choose Character Set” will be displayed on thefront-panel. Use the Up and Down A

Seite 50

6-1 HP DesignJet CP Series Printers6Image Quality

Seite 51 - 2-16 System Error Codes

6-2 Image QualityHP DesignJet CP Series PrintersImage Quality Troubleshooting ChecklistWhen faced with an Image Quality problem, use the following che

Seite 52

Print Quality6-3HP DesignJet CP Series Printers6 Driver print quality configuration:To clarify if the reason of the problem is related with the print

Seite 53 - 2-18 System Error Codes

6-4 Image QualityHP DesignJet CP Series PrintersPrint ModesThe Printers have a large number of print modes. A print mode specifieshow to interpret and

Seite 54

Print Quality6-5HP DesignJet CP Series PrintersImage Quality PrintIntroductionWhenever a Print Quality problem appears, it is advisable to print theIm

Seite 55 - 2-20 System Error Codes

6-6 Image QualityHP DesignJet CP Series PrintersImage Quality Print

Seite 56

Print Quality6-7HP DesignJet CP Series PrintersAnalyzing the Image Quality PrintThe Image Quality Print will contain five patterns as follows:1 Print-

Seite 57 - 2-22 System Error Codes

Troubleshooting1-3HP DesignJet CP Series PrintersHow do I upgrade the Firmware Revision on the Flash SIMM?You will need to have the Printer connected

Seite 58

6-8 Image QualityHP DesignJet CP Series PrintersOne of the most common problems that affects the overall image quality is‘Banding’.Banding ProblemsBan

Seite 59 - 2-24 System Error Codes

Print Quality6-9HP DesignJet CP Series PrintersExample ABanding Problem 1: Banding in cyan, blue and green columns only, butmore evident in cyan than

Seite 60

6-10 Image QualityHP DesignJet CP Series PrintersBanding Problem 3: Banding in yellow, red and green columns only,but more evident in yellow than in r

Seite 61 - 2-26 System Error Codes

Print Quality6-11HP DesignJet CP Series PrintersExample BBanding Caused by MisalignmentThere are two types of misalignment; vertical and horizontal. R

Seite 62

6-12 Image QualityHP DesignJet CP Series PrintersBanding Problem 6: Different colors visible in the spaces betweensome or all of the columns (dependin

Seite 63 - 2-28 System Error Codes

Print Quality6-13HP DesignJet CP Series PrintersTest Pattern 3: Nozzle Print TestUse this test purely to confirm an error highlighted in Test Pattern

Seite 64

6-14 Image QualityHP DesignJet CP Series PrintersNozzles Problem 1: Some printhead nozzles, in any one color, are notprinting.Nozzles Problem 2: Print

Seite 65 - 2-30 System Error Codes

Print Quality6-15HP DesignJet CP Series PrintersHorizontal Misalignment Vertical MisalignmentCorrect Incorrect IncorrectCorrectExample DAlignment Prob

Seite 66

6-16 Image QualityHP DesignJet CP Series PrintersOnly replace one component at a time andcheck if the problem has gone beforereplacing another compone

Seite 67 - 2-32 System Error Codes

Print Quality6-17HP DesignJet CP Series PrintersVariation Problem: If the middle box shading is only visible below90% it is an indication that the pri

Seite 68

1-4 TroubleshootingHP DesignJet CP Series Printers9 While the firmware data is being received by the printer, the message“Receiving Binary Code” will

Seite 69 - User Messages

6-18 Image QualityHP DesignJet CP Series PrintersNo Printing Defects Found in the Image Quality PrintIf all the test patterns from the Image Quality P

Seite 70 - DesignJets 3500CP and 3000CP

Print Quality6-19HP DesignJet CP Series PrintersPrint Quality ProblemsPQ Problem: Dark Streaks at edges of page (Icicles)Printheads Affected: Imaging

Seite 71

6-20 Image QualityHP DesignJet CP Series Printers3 Band with sharp top edge, single or multiplecolors missing ' printhead did not startprinting c

Seite 72 - 3-4 User Messages

Print Quality6-21HP DesignJet CP Series PrintersPQ Problem: Color spots in printPrintheads Affected: AllProblem Description: Small (usually 1-3 mm) do

Seite 73

6-22 Image QualityHP DesignJet CP Series PrintersPQ Problem: Missing/ Light Blocks of color in a printPrintheads Affected: AllProblem Description: Sma

Seite 74 - 3-6 User Messages

Print Quality6-23HP DesignJet CP Series PrintersPQ Problem: Bleed into white areas on Glossy media (Chia)Printheads Affected: Imaging Inks (maybe UV I

Seite 75

6-24 Image QualityHP DesignJet CP Series PrintersPQ Problem: Printer Not Detecting Out Of Ink ProperlyPrintheads Affected: AllProblem Description: 1 -

Seite 76 - 3-8 User Messages

Print Quality6-25HP DesignJet CP Series PrintersNOTES

Seite 77

7-1 HP DesignJet CP Series Printers7Parts and Diagrams

Seite 78 - 3-10 User Messages

7-2 Parts and DiagramsHP DesignJet CP Series PrintersPage 7-4Page 7-10Page 7-8Page 7-30Page 7-12Right Hand Cover AssemblyLeft HandCover AssemblyPrinte

Seite 79

Troubleshooting1-5HP DesignJet CP Series Printers8 When the data on the Flash SIMM is erased the message “PleaseDownload Binary Code” is displayed on

Seite 80 - 3-12 User Messages

Parts and Diagrams7-3HP DesignJet CP Series PrintersPage 7-6Printer SupportPage 7-8Right Hand Cover AssemblyPage 7-30Roll Cover AreaPage 7-32Service S

Seite 81

7-4 Parts and DiagramsHP DesignJet CP Series PrintersPrinter Support (HP DesignJet 2X00CP Only)ReferenceonDrawingHP Part Number Quantity Description1

Seite 82 - 3-14 User Messages

Parts and Diagrams7-5HP DesignJet CP Series Printers23468237511111111119101213Printer Support (HP DesignJet 2X00CPOnly)

Seite 83 - STATUS Messages

7-6 Parts and DiagramsHP DesignJet CP Series PrintersPrinter Support (HP DesignJet 3500CP Only)ReferenceonDrawingHP Part Number Quantity Description1

Seite 84 - 3-16 User Messages

Parts and Diagrams7-7HP DesignJet CP Series Printers2213345109876Printer Support (HP DesignJet 3X00CP Only)

Seite 85

7-8 Parts and DiagramsHP DesignJet CP Series PrintersRight Hand Cover AreaReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet

Seite 86 - 3-18 User Messages

Parts and Diagrams7-9HP DesignJet CP Series Printers1112223458967Right Hand Cover Area

Seite 87

7-10 Parts and DiagramsHP DesignJet CP Series PrintersLeft Hand Cover AreaReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet

Seite 88 - Diagnostics - Self Test

Parts and Diagrams7-11HP DesignJet CP Series Printers1112223456Left Hand Cover Area

Seite 89 - Service Tests (Diagnostics)

7-12 Parts and DiagramsHP DesignJet CP Series PrintersPrinter Rear (HP DesignJet 2X00CP Only)ReferenceonDrawingHP Part Number Quantity Description1 C4

Seite 90 - 4-4 Service Tests

1-6 TroubleshootingHP DesignJet CP Series PrintersHow can I Copy Firmware Data from One Flash SIMM to a SecondFlash SIMM?This procedure can be used to

Seite 91

Parts and Diagrams7-13HP DesignJet CP Series Printers1233568911121113141715161831047Printer Rear (HP DesignJet 2X00CP Only)

Seite 92 - 4-6 Service Tests

7-14 Parts and DiagramsHP DesignJet CP Series PrintersPrinter Rear (HP DesignJet 3X00CP Only)ReferenceonDrawingHP Part Number Quantity Description1 C4

Seite 93

Parts and Diagrams7-15HP DesignJet CP Series Printers12333456891011111213141516171822211920Printer Rear (HP DesignJets 3X00CP Only)

Seite 94 - 4-8 Service Tests

7-16 Parts and DiagramsHP DesignJet CP Series PrintersElectronics Module (Internal)ReferenceHP Part NumberQuantity DescriptiononDrawing1 0515-2282 8 S

Seite 95

Parts and Diagrams7-17HP DesignJet CP Series Printers1234576Electronics Module (Internal)

Seite 96 - 4-10 Service Tests

7-18 Parts and DiagramsHP DesignJet CP Series PrintersY-axis AssemblyReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet3X00C

Seite 97

Parts and Diagrams7-19HP DesignJet CP Series Printers13465278Y-axis Assembly

Seite 98 - 4-12 Service Tests

7-20 Parts and DiagramsHP DesignJet CP Series PrintersY-axis Assembly (continued)ReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDe

Seite 99

Parts and Diagrams7-21HP DesignJet CP Series Printers1123456789Y-axis Assembly (continued)

Seite 100 - 4-14 Service Tests

7-22 Parts and DiagramsHP DesignJet CP Series PrintersY-axis Assembly (continued)ReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDe

Seite 101 - Service Tests

Troubleshooting1-7HP DesignJet CP Series PrintersWhat Can I do when a System Error Code Appears on theFront-Panel Display?Chapter 2 contains a list of

Seite 102 - 4-16 Service Tests

Parts and Diagrams7-23HP DesignJet CP Series Printers12356744228Y-Axis Assembly (continued)

Seite 103

7-24 Parts and DiagramsHP DesignJet CP Series PrintersElevator Assembly(Applicable to HP DesignJets 2X00CP and 3X00CP)ReferenceonDrawingHP Part Number

Seite 104 - 4-18 Service Tests

Parts and Diagrams7-25HP DesignJet CP Series Printers123Elevator Assembly(Applicable to HP DesignJets 2X00CP and 3X00CP)

Seite 105

7-26 Parts and DiagramsHP DesignJet CP Series PrintersRefill AssemblyReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet3X00C

Seite 106 - 4-20 Service Tests

Parts and Diagrams7-27HP DesignJet CP Series Printers1213Refill Assembly

Seite 107

7-28 Parts and DiagramsHP DesignJet CP Series PrintersCarriage AssemblyReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet3X0

Seite 108 - 4-22 Service Tests

Parts and Diagrams7-29HP DesignJet CP Series Printers12645873Carriage Assembly

Seite 109

7-30 Parts and DiagramsHP DesignJet CP Series PrintersRoll Cover AreaReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet3X00C

Seite 110 - 4-24 Service Tests

Parts and Diagrams7-31HP DesignJet CP Series Printers153622346978Roll Cover Area

Seite 111

7-32 Parts and DiagramsHP DesignJet CP Series PrintersService Station Assembly Area (Applicable to HP DesignJets 2X00CP and 3X00CP)ReferenceonDrawingH

Seite 112 - 4-26 Service Tests

For HP Internal Use OnlyE Copyright Hewlett-Packard Company 1998This document containsproprietary information that isprotected by copyright. Allright

Seite 113

1-8 TroubleshootingHP DesignJet CP Series PrintersHave you Performed the Necessary Service Calibrations?Is the printer calibrated correctly after repl

Seite 114 - 4-28 Service Tests

Parts and Diagrams7-33HP DesignJet CP Series Printers1223453367Service Station Assembly Area (Applicable to HP DesignJets 2X00CP and 3X00CP)

Seite 115

7-34 Parts and DiagramsHP DesignJet CP Series PrintersX-axis Motor Assembly (Applicable to HP DesignJets 2X00CP and 3X00CP)ReferenceonDrawingHP Part N

Seite 116 - 4-30 Service Tests

Parts and Diagrams7-35HP DesignJet CP Series Printers1223X-axis Assembly (Applicable to HP DesignJets 2X00CP and 3X00CP)

Seite 117

7-36 Parts and DiagramsHP DesignJet CP Series PrintersDrive Roller Area (HP DesignJet 2X00CP Only)ReferenceonDrawingHP Part Number Quantity Descriptio

Seite 118 - 4-32 Service Tests

Parts and Diagrams7-37HP DesignJet CP Series Printers123456789101112138141515Drive Roller Area(HP DesignJet 2X00CP Only)

Seite 119

7-38 Parts and DiagramsHP DesignJet CP Series PrintersDrive Roller Area(HP DesignJet 3X00CP Only)ReferenceonDrawingHP Part Number Quantity Description

Seite 120 - 4-34 Service Tests

Parts and Diagrams7-39HP DesignJet CP Series Printers1234567898912131410111515Drive Roller Area(HP DesignJet 3X00CP Only)

Seite 121

7-40 Parts and DiagramsHP DesignJet CP Series PrintersEntry Platen AreaReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet3X0

Seite 122

Parts and Diagrams7-41HP DesignJet CP Series Printers842139567Entry Platen Area

Seite 123 - Calibrations

7-42 Parts and DiagramsHP DesignJet CP Series PrintersPincharm AssemblyReferenceHP Part NumberQuantity DescriptiononDrawingDesignJet2X00CPDesignJet3X0

Seite 124 - Service Calibrations

Troubleshooting1-9HP DesignJet CP Series PrintersWhat can I do if the Carriage is Noisy?1 Dirty Carriage bushings. Remove dust particles from the Carr

Seite 125 - 5-4 Service Calibrations

Parts and Diagrams7-43HP DesignJet CP Series Printers1234678103491155Pincharm Assembly

Seite 126

7-44 Parts and DiagramsHP DesignJet CP Series PrintersRefill Interconnect PCA and Cutter AssemblyReferenceHP Part NumberQuantity DescriptiononDrawingD

Seite 127 - 5-6 Service Calibrations

Parts and Diagrams7-45HP DesignJet CP Series Printers12345 (HP DesignJets 2X00CP6with 5 (HP DesignJets 3X00CP andSerial Number FormatESA and ESB ONLY)

Seite 128

7-46 Parts and DiagramsHP DesignJet CP Series PrintersMedia Button (HP DesignJet 3X00CP Only)ReferenceonDrawingHP Part Number Quantity Description1 C4

Seite 129 - 5-8 Service Calibrations

Parts and Diagrams7-47HP DesignJet CP Series Printers123Media Button (HP DesignJet 3X00CP Only)

Seite 130

7-48 Parts and DiagramsHP DesignJet CP Series PrintersFiery RIP Box (HP DesignJet 2800CP and 3800CP Only)ReferenceonDrawingHP Part Number Quantity Des

Seite 131 - 5-10 Service Calibrations

Parts and Diagrams7-49HP DesignJet CP Series Printers132SCSI Interface PortParallel Port (A)AUI PortRJ45 PortNot UsedPrinter Interface Port (B)Not U

Seite 132

7-50 Parts and DiagramsHP DesignJet CP Series PrintersCompatible DocumentationHP Part Number DescriptionC4704-90011 English User Guide (HP DesignJet 2

Seite 133 - NEVER BE PERFORMED

Parts and Diagrams7-51HP DesignJet CP Series PrintersCompatible Documentation (continued)HP Part Number DescriptionC4703-90069 Portuguese User Guide

Seite 134

7-52 Parts and DiagramsHP DesignJet CP Series PrintersCompatible Documentation (continued)HP Part Number DescriptionC4704-90051 English Software Appli

Seite 135 - 5-14 Service Calibrations

1-10 TroubleshootingHP DesignJet CP Series PrintersWhat can I do if the Cover Sensors aren’t Working?1 Check if the faulty sensor is installed correct

Seite 136

Parts and Diagrams7-53HP DesignJet CP Series PrintersFront Panel Overlays (HP DesignJets 2X00CP Only)HP Part Number DescriptionC4704-60101 English Fro

Seite 137 - 5-16 Service Calibrations

7-54 Parts and DiagramsHP DesignJet CP Series PrintersInterface CablesComputer Interface HP Part NumberCableLengthDescriptionSerial (RS 422) Interface

Seite 138

8-1 HP DesignJet CP Series Printers 8Removal and Installation

Seite 139 - 5-18 Service Calibrations

8-2 Removal and InstallationHP DesignJet CP Series Printers Safety Precautions 8Ć4. . . . . . . . . . . . . . . . . . . . . . . .

Seite 140

Removal and Installation8-3HP DesignJet CP Series PrintersStarguard Assembly 8Ć60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 141 - 5-20 Service Calibrations

8-4 Removal and InstallationHP DesignJet CP Series PrintersSafety Precautions(Safety symbols  Immediately after the table of contents.)Review WARNING

Seite 142

Removal and Installation8-5HP DesignJet CP Series PrintersRequired ToolsThe following tools are required to remove and install the printer.T8T9 T10T20

Seite 143 - Image Qual

8-6 Removal and InstallationHP DesignJet CP Series PrintersElectronics ModuleRefer to figure 1A ' page 8-9Removal1. This step is ONLY to be perfo

Seite 144 - 6-2 Image Quality

Removal and Installation8-7HP DesignJet CP Series Printers7. Carefully remove the whole electronics module (item 13) by sliding it upand to the right.

Seite 145 - Print Quality

8-8 Removal and InstallationHP DesignJet CP Series Printers3. X-encoder cable in J14. Service station cable in J115. Refill station cable in J46. Medi

Seite 146 - Print Modes

Troubleshooting1-11HP DesignJet CP Series Printers3 Is the client using Best Mode on Coated Media in high humidity? In this particular case, head cra

Seite 147 - Image Quality Print

Removal and Installation8-9HP DesignJet CP Series Printers357891212612131011114Figure 1A: Electronics Module

Seite 148

8-10 Removal and InstallationHP DesignJet CP Series PrintersAdditional Rear Cover (Only applicable toHP DesignJets 3500CP and 3000CP)Refer to figure 1

Seite 149

Removal and Installation8-11HP DesignJet CP Series Printers315426Figure 1B: Additional Rear Cover(Only Applicable to HP DesignJets 3500CP/3000CP)

Seite 150 - 6-8 Image Quality

8-12 Removal and InstallationHP DesignJet CP Series PrintersHard Disk Drive, Power Switch CableTHE HARD DISK DRIVE IS ONLY APPLICABLE FOR THEHP DESIGN

Seite 151

Removal and Installation8-13HP DesignJet CP Series PrintersInstallation1. Pull the power switch cable through the hole in the electronics module,then

Seite 152 - 6-10 Image Quality

8-14 Removal and InstallationHP DesignJet CP Series Printers1234567891011Figure 2: Hard Disk Drive

Seite 153

8-15 Removal and InstallationHP DesignJet CP Series PrintersWindow and Top CoverRefer to figures 3 and 4  page 8-16 and 8-17RemovalSwitch of

Seite 154 - 6-12 Image Quality

8-16 Removal and InstallationHP DesignJet CP Series Printers12422Figure 3: Top Cover

Seite 155

Removal and Installation8-17HP DesignJet CP Series Printers31Figure 4: Window

Seite 156 - 6-14 Image Quality

8-18 Removal and InstallationHP DesignJet CP Series PrintersLeft Hand Cover and Left Hand Trim AssemblyRefer to figure 5  page 8-20Removal1. Remove t

Seite 157

1-12 TroubleshootingHP DesignJet CP Series Printers7 Replace the Overdrive Assembly and the Clutch ' page 8-69.D Explanation - For a unit fabric

Seite 158 - 6-16 Image Quality

Removal and Installation8-19HP DesignJet CP Series PrintersInstallation1. Open the door on the left hand cover (item 1).2. Ensuring the cover sensor c

Seite 159

8-20 Removal and InstallationHP DesignJet CP Series Printers523614367Figure 5: Left Hand Cover

Seite 160 - 6-18 Image Quality

Removal and Installation8-21HP DesignJet CP Series PrintersRight Hand Cover and Right Hand Trim AssemblyRefer to figure 6  page 8-23Removal1. Remove

Seite 161 - Print Quality Problems

8-22 Removal and InstallationHP DesignJet CP Series PrintersInstallationNote 1: Ensure the front panel cable and the stand-by buttoncables are secur

Seite 162 - 6-20 Image Quality

Removal and Installation8-23HP DesignJet CP Series Printers41366725Figure 6: Right Hand Cover

Seite 163

8-24 Removal and InstallationHP DesignJet CP Series PrintersFront Panel and Stand-by ButtonRefer to figure 7  page 8-25RemovalSwitch off the

Seite 164 - 6-22 Image Quality

Removal and Installation8-25HP DesignJet CP Series Printers12453Figure 7: Front Panel and Stand-by Button

Seite 165

8-26 Removal and InstallationHP DesignJet CP Series PrintersService Station Assembly and Service Station FlagRefer to figure 8  page 8-28Removal of t

Seite 166 - 6-24 Image Quality

Removal and Installation8-27HP DesignJet CP Series PrintersInstallation of the Service Station Assembly1. Release any cable clamps that may be wrapped

Seite 167

8-28 Removal and InstallationHP DesignJet CP Series Printers123457689Interconnect PCA10Figure 8: Service Station Assembly

Seite 168 - Parts and D

Troubleshooting1-13HP DesignJet CP Series Printers2 The lens cover, which is installed on the line sensor, is dirty. Replace thelens cover  Users Gui

Seite 169

8-29 Removal and InstallationHP DesignJet CP Series PrintersPrimer Assembly (Only Applicable toHP DesignJets 2500CP/2000CP)NOTE FOR HP DESIGNJETS 350

Seite 170 - Parts and Diagrams

8-30 Removal and InstallationHP DesignJet CP Series PrintersInstallation1. Install the primer assembly (item 3) into the correct position in theservic

Seite 171

Removal and Installation8-31HP DesignJet CP Series Printers2134Figure 9: Primer Assembly(Only Applicable to HP DesignJets 2500CP/2000CP)

Seite 172

8-32 Removal and InstallationHP DesignJet CP Series PrintersEncoder StripRefer to figures 10 and 11  pages 8-34 and 8-35RemovalSwitch off the

Seite 173

Removal and Installation8-33HP DesignJet CP Series PrintersInstallationCare should be taken while performing the followingprocedure, the encode

Seite 174

8-34 Removal and InstallationHP DesignJet CP Series Printers239101124111271Figure 10: Encoder Strip

Seite 175 - Right Hand Cover Area

Removal and Installation8-35HP DesignJet CP Series Printers5678Figure 11: Encoder Strip

Seite 176

8-36 Removal and InstallationHP DesignJet CP Series PrintersTrailing CableRefer to figure 12  page 8-38RemovalSwitch off the printer and remo

Seite 177 - Left Hand Cover Area

Removal and Installation8-37HP DesignJet CP Series PrintersInstallation1. Connect the trailing cable into the three connectors on the carriage PCA.2.

Seite 178

8-38 Removal and InstallationHP DesignJet CP Series PrintersAlign red 12line as shown34567Figure 12: Trailing Cable

Seite 179

1-14 TroubleshootingHP DesignJet CP Series PrintersWhat is the Ink System?For each of the four colors of ink in your printer’s ink system, there areth

Seite 180

Removal and Installation8-39HP DesignJet CP Series PrintersY-Axis BeltRefer to figure 13  page 8-41RemovalSwitch off the printer and remove t

Seite 181

8-40 Removal and InstallationHP DesignJet CP Series PrintersInstallation1. Install the Y-axis belt (item 3) onto the carriage assembly making surethe

Seite 182

Removal and Installation8-41HP DesignJet CP Series Printers13562Right Side (from the rear)Left Side (from the rear)4Figure 13: Y-Axis Belt

Seite 183 - Electronics Module (Internal)

8-42 Removal and InstallationHP DesignJet CP Series PrintersCarriage AssemblyRefer to figure 14  page 8-44RemovalSwitch off the printer and r

Seite 184

Removal and Installation8-43HP DesignJet CP Series PrintersInstallation1. Lubricate the slider rod with a small amount of oil.2. Install Y-axis belt (

Seite 185 - Y-axis Assembly

8-44 Removal and InstallationHP DesignJet CP Series Printers12345Figure 14: Carriage Assembly

Seite 186

8-45 Removal and InstallationHP DesignJet CP Series PrintersY-Axis Motor AssemblyRefer to figure 16  page 8-47RemovalSwitch off the printer

Seite 187 - Y-axis Assembly (continued)

8-46 Removal and InstallationHP DesignJet CP Series PrintersInstallation1. Install the T-20 screw (item 4) securing the Y-axis motor assembly (item6)

Seite 188

Removal and Installation8-47HP DesignJet CP Series Printers14562337Figure 16: Y-Axis Motor Assembly

Seite 189

8-48 Removal and InstallationHP DesignJet CP Series PrintersCutter Assembly (Only Applicable toHP DesignJets 2500CP and 2000CP)Refer to figure 17A  p

Seite 190

Troubleshooting1-15HP DesignJet CP Series Printers2 Reinstall the Ink Delivery System as follows:1 Remove the four printheads from the carriage. On th

Seite 191 - Elevator Assembly

Removal and Installation8-49HP DesignJet CP Series Printers12234Figure 17A: Cutter Assembly(Only Applicable to HP DesignJets 2500CP and 2000CP)

Seite 192

8-50 Removal and InstallationHP DesignJet CP Series PrintersCutter Assembly (Only Applicable toHP DesignJets 3500CP and 3000CP)Refer to figure 17B  p

Seite 193 - Refill Assembly

Removal and Installation8-51HP DesignJet CP Series Printers1223Figure 17B: Cutter Assembly(Only Applicable to HP DesignJets 3500CP and 3000CP)

Seite 194

8-52 Removal and InstallationHP DesignJet CP Series PrintersElevator AssemblyRefer to figure 18  page 8-54RemovalSwitch off the printer and r

Seite 195 - Carriage Assembly

Removal and Installation8-53HP DesignJet CP Series PrintersInstallationNote: At the same time as performing step one, install loosecables into the cab

Seite 196

8-54 Removal and InstallationHP DesignJet CP Series Printers1223Figure 18: Elevator Assembly

Seite 197 - Roll Cover Area

8-55 Removal and InstallationHP DesignJet CP Series PrintersRefill AssemblyRefer to figure 19  page 8-57RemovalSwitch off the printer and rem

Seite 198

8-56 Removal and InstallationHP DesignJet CP Series PrintersInstallation1. Install the refill assembly (item 7) in the correct position between theY-a

Seite 199 - Service Station Assembly Area

Removal and Installation8-57HP DesignJet CP Series Printers2341567482Figure 19: Refill Assembly

Seite 200

8-58 Removal and InstallationHP DesignJet CP Series PrintersBail Assembly and Star Wheel AssembliesRefer to figure 20  page 8-59Removal1. Open the wi

Seite 201 - X-axis Motor Assembly

1-16 TroubleshootingHP DesignJet CP Series PrintersDoes the Customer have Mid-Print Refill Problems inHP DesignJets 3500CP/3000CP?New Refill Features

Seite 202

Removal and Installation8-59HP DesignJet CP Series Printers12Figure 20: Bail Assembly

Seite 203

8-60 Removal and InstallationHP DesignJet CP Series PrintersStarguard AssemblyRefer to figure 21  page 8-61Switch off the printer and remove

Seite 204

Removal and Installation8-61HP DesignJet CP Series Printers12Figure 21: Starguard Assembly

Seite 205 - (HP DesignJet 3X00CP Only)

8-62 Removal and InstallationHP DesignJet CP Series PrintersBail Stepper MotorRefer to figure 22  page 8-63RemovalSwitch off the printer and

Seite 206

Removal and Installation8-63HP DesignJet CP Series Printers14325Figure 22: Bail Stepper Motor

Seite 207 - Entry Platen Area

8-64 Removal and InstallationHP DesignJet CP Series PrintersRefill Interconnect PCARefer to figure 23  page 8-65RemovalSwitch off the printer

Seite 208

Removal and Installation8-65HP DesignJet CP Series Printers21343Figure 23: Refill Interconnect PCA

Seite 209 - Pincharm Assembly

8-66 Removal and InstallationHP DesignJet CP Series PrintersX-Axis AssemblyRefer to figure 24  page 8-68RemovalSwitch off the printer and rem

Seite 210

Removal and Installation8-67HP DesignJet CP Series PrintersInstallation1. Install the X-axis assembly (item 6) in the correct position on the righthan

Seite 211

8-68 Removal and InstallationHP DesignJet CP Series Printers1243567Figure 24: X-Axis Assembly

Seite 212

Troubleshooting1-17HP DesignJet CP Series PrintersTroubleshooting Table 1ProblemHazy stripe indark or blackarea withHi/Semi GlossPhotoLight line,any m

Seite 213

Removal and Installation8-69HP DesignJet CP Series PrintersOverdrive Assembly and Drive Roller (OnlyApplicable to HP DesignJets 2500CP and 2000CP)Refe

Seite 214

8-70 Removal and InstallationHP DesignJet CP Series PrintersInstallation of the drive rollerNote: Make sure all the pincharm assemblies (item 11) are

Seite 215

Removal and Installation8-71HP DesignJet CP Series Printers124356788910111312Figure 25A: Overdrive Assembly(Only Applicable to HP DesignJets 2500CP an

Seite 216

8-72 Removal and InstallationHP DesignJet CP Series PrintersOverdrive Assembly and Drive Roller (OnlyApplicable to HP DesignJets 3500CP and 3000CP)Ref

Seite 217 - Compatible Documentation

Removal and Installation8-73HP DesignJet CP Series Printers2. Remove the shoulder screw (item 6) securing the cluster gear (item 7) tothe left hand si

Seite 218

8-74 Removal and InstallationHP DesignJet CP Series Printers7. Install the top half of the elevator assembly by securing it to tworetaining clips at t

Seite 219

Removal and Installation8-75HP DesignJet CP Series Printers1267345108108129111313Media Button CableFigure 25B: Overdrive Assembly(Only Applicable to H

Seite 220

8-76 Removal and InstallationHP DesignJet CP Series PrintersMedia Button CableInterconnect PCAMake sure that the Media ButtonCable is Routed as shownF

Seite 221

Removal and Installation8-77HP DesignJet CP Series PrintersMedia Button (HP DesignJets 3500CP and 3000CP Only)Overdrive Shim (Item 1)Linear Blade (Ite

Seite 222 - Removal and Installation

8-78 Removal and InstallationHP DesignJet CP Series PrintersEntry PlatenRefer to figure 26  page 8-80RemovalSwitch off the printer and remove

Seite 223 -  

Service ManualHP DesignJet 2000CPHP DesignJet 2500CPHP DesignJet 2800CPHP DesignJet 3000CPHP DesignJet 3500CPHP DesignJet 3800CPPrinters

Seite 224

1-18 TroubleshootingHP DesignJet CP Series PrintersRefill Avoidance TipsPrinter:1 Try to “top off” printheads before large prints with “Refill Now” op

Seite 225 - Safety Precautions

Removal and Installation8-79HP DesignJet CP Series PrintersInstallation1. Carefully push the media sensor assembly (item 1) onto the retaining pinloca

Seite 226 - Required Tools

8-80 Removal and InstallationHP DesignJet CP Series Printers12345Figure 26: Entry Platen

Seite 227 - Electronics Module

Removal and Installation8-81HP DesignJet CP Series PrintersRoll Cover and Roll Feed AssembliesRefer to figure 27  page 8-83RemovalSwitch off

Seite 228

8-82 Removal and InstallationHP DesignJet CP Series PrintersInstallation1. Install the three T-20 screws (item 6) securing the left hand roll feedasse

Seite 229 - 8-8 Removal and Installation

Removal and Installation8-83HP DesignJet CP Series Printers153622347Figure 27: Roll Cover Assemblies

Seite 230

8-84 Removal and InstallationHP DesignJet CP Series PrintersPincharm Assemblies, Pincharm Shaft andPincharm SensorRefer to figure 28  page 8-86Remova

Seite 231

Removal and Installation8-85HP DesignJet CP Series PrintersInstallation of the pincharm sensor.1. Install the pincharm sensor into the correct positio

Seite 232

8-86 Removal and InstallationHP DesignJet CP Series Printers127346859Figure 28: Pincharm Assemblies

Seite 233

Removal and Installation8-87HP DesignJet CP Series PrintersInterconnect CablesRefer to figure 29  page 8-89Switch off the printer and remove

Seite 234

8-88 Removal and InstallationHP DesignJet CP Series PrintersInstallation of the service station interconnect cable1. Connect the service station inter

Seite 235 - 8-14 Removal and Installation

Troubleshooting1-19HP DesignJet CP Series PrintersHow Do I Print some of the Internal Prints?The Service PrintThe purpose of the Service Print is to g

Seite 236 - Window and Top Cover

Removal and Installation8-89HP DesignJet CP Series Printers12345Figure 29: Interconnect Cables

Seite 237 - 8-16 Removal and Installation

8-90 Removal and InstallationHP DesignJet CP Series PrintersMedia Button (Only Applicable to HP DesignJets3500CP and 3000CP)Refer to figure 30  page

Seite 238 - Figure 4: Window

Removal and Installation8-91HP DesignJet CP Series Printers1234Figure 30: Media Button(Only Applicable to HP DesignJets 3500CP and 3000CP)

Seite 239 - 

9-1 HP DesignJet CP Series Printers9Preventive Maintenance

Seite 240

9-2 Preventive MaintenanceHP DesignJet CP Series PrintersMoisture on the PrinterUsers should use the Printer in an environment between 5% and 95%relat

Seite 241 - 8-20 Removal and Installation

Preventive Maintenance9-3HP DesignJet CP Series printersCleaning the Drive RollerThe drive roller cleaning procedure should be performed

Seite 242

9-4 Preventive MaintenanceHP DesignJet CP Series Printers12 Switch the Printer OFF and then ON again after a few seconds.13 Allow the drive roller to

Seite 243 - 8-22 Removal and Installation

Preventive Maintenance9-5HP DesignJet CP Series printersCleaning the Electrical Contacts?The problem.The printer fires drops by sending electrical sig

Seite 244

9-6 Preventive MaintenanceHP DesignJet CP Series PrintersOnce the maintenance advised message is displayed, the preventivemaintenance kit must be used

Seite 245 - 8-24 Removal and Installation

Preventive Maintenance9-7HP DesignJet CP Series printersNOTES

Seite 246

1-20 TroubleshootingHP DesignJet CP Series PrintersThe Usage reportThe purpose of the Usage Report is to give information about some of theInternal Co

Seite 247 - 8-26 Removal and Installation

10-1 HP DesignJet CP Series printers 10Functional Overview

Seite 248

10-2 Functional OverviewHP DesignJet CP Series printersCarriage PCARefill Interconnect PCALineSensorTemperatureSensorHumidity SensorEncoder StripSenso

Seite 249 - 8-28 Removal and Installation

Functional Overview10-3HP DesignJet CP Series PrintersDesignJet 2500CP/3500CP PostScript SKUThe PostScript SKU will have a network interface, 20 MB of

Seite 250 - HP DesignJets 2500CP/2000CP)

10-4 Functional OverviewHP DesignJet CP Series printers Service Station Interconnect: This small PCA provides connectivitybetween the main PCA and t

Seite 251 - 8-30 Removal and Installation

Functional Overview10-5HP DesignJet CP Series PrintersEncoder StripThe encoder strip is used by the carriage Assembly as a reference point. Thecarriag

Seite 252

10-6 Functional OverviewHP DesignJet CP Series printersElevator AssemblyThe Elevator Assembly is located under the Refill Assembly. Its function isto

Seite 253 - Encoder Strip

Functional Overview10-7HP DesignJet CP Series PrintersStepper MotorsThree six pin connectors connect three stepper motors on the left hand sideto the

Seite 254

10-8 Functional OverviewHP DesignJet CP Series printersMechanical Interface Sensors Media Sensor: Detects if the media is loaded or not. Pinch wheel

Seite 255 - 8-34 Removal and Installation

Appendix-1 HP DesignJet CP Series PrintersAPPENDIX - Reinstalling the Fiery Box

Seite 256 - Figure 11: Encoder Strip

Reinstalling the Fiery X2-W This is the procedure for replacing a Fiery X2-W at a customer site. It is assumed that you have contact with a system a

Seite 257 - Trailing Cable

Troubleshooting1-21HP DesignJet CP Series PrintersThe PostScript ConfigThe purpose of the PostScript Config is to give information about theinternal H

Seite 258

2. Power on the Fiery X2-W using the power switch on the back panel.3. Allow the Fiery X2-W Start-up diagnostics to proceed without interruption whil

Seite 259 - 8-38 Removal and Installation

Connect to the network The network ports on the motherboard are:• AUI (Attachment Unit Interface) port for a thin Ethernet cable (thinnet) or a thic

Seite 260 - Y-Axis Belt

4. Verify the network connection and perform any additional network Setup required. Print a Configuration page from the Print Pages submenu (see page

Seite 261 - 8-40 Removal and Installation

Table for Fiery X2-W Network Setup Obtain information from the network administrator or the contact at the customer site to fill in the column on the

Seite 262

IPX/SPX (Bindery)If using NetWare 3.x (or NetWare 4.x with Bindery emulation), which file server should the Fiery X2-W connect to?From ListSearch by

Seite 263

Glossary-1 HP DesignJet CP Series PrintersGlossary

Seite 264

Glossary-2HP DesignJet CP Series Printers# Number of units._C Degree(s) Celsius._F Degree(s) Fahrenheit.A 1. Amp(s).2. A pressure of one atmosphere, c

Seite 265 - 8-44 Removal and Installation

Glossary-3HP DesignJet CP Series PrintersDrive Roller Platen roller.Drive-roller Gear Helical gear at right-handside of drive roller.Driver 1. An elec

Seite 266 - Y-Axis Motor Assembly

Glossary-4HP DesignJet CP Series Printerskg Kilogram(s).Kg Kilogram(s).LAN Local Area Network.lb Pound(s).LED Light-Emitting Diode.Line Sensor Carriag

Seite 267 - 8-46 Removal and Installation

Glossary-5HP DesignJet CP Series PrintersPlaten Roller Drive roller.Plot Quality Print quality.PML Printer Management Language.P/N Part Number.Power C

Seite 268

1-22 TroubleshootingHP DesignJet CP Series PrintersHow to Navigate through the Front-Panel MenuMove MediaApplicable only toDesignJets 3XXXCPMax X=Max

Seite 269 - 8-48 Removal and Installation

Glossary-6HP DesignJet CP Series PrintersSPROC Servo-Processor Code.Stepper Motor Small motors used in the Ser-vice Station, Refill Assembly amd the E

Seite 270

Index-1 HP DesignJet CP Series PrintersIndex

Seite 271 - 8-50 Removal and Installation

Index-2HP DesignJet CP Series PrintersAC power outlet, 8Ć4Bail, Service Test, 4Ć23Bail Assembly, 8Ć60problem, 1Ć10Bail Motor, 8Ć64Bandingcaused by M

Seite 272

Index-3HP DesignJet CP Series PrintersEntry Platen, 8Ć80Media Sensor Assembly, 8Ć80Erase EEROM, Service Test, 4Ć29Firmware Revisionlatest, 1Ć2Upgradi

Seite 273

Index-4HP DesignJet CP Series PrintersOverdrive Assembly, 8Ć71, 8Ć74Cluster Gear, 8Ć71, 8Ć75Clutch, 8Ć71, 8Ć74Retaining Clip, 8Ć71, 8Ć74Roller Suppor

Seite 274

Index-5HP DesignJet CP Series PrintersService Station Interconnect Cable, 8Ć87Starguard Assembly, 8Ć60Trailing Cable, 8Ć36XĆAxis Assembly, 8Ć66YĆAxis

Seite 275 - Figure 18: Elevator Assembly

Index-6HP DesignJet CP Series Printers010040, 2Ć13010041, 2Ć13010042, 2Ć14010042, 2Ć15010100, 2Ć16010101, 2Ć16010102, 2Ć16010110, 2Ć17010111, 2Ć170101

Seite 276

About This EditionThis is the 2nd edition ofthis service manual.1st edition, titledHP C4704A/C4703A/C4723A/C4724AHP DesignJet 2500CP, 3500CP, 2000CP a

Seite 277 - 8-56 Removal and Installation

What’s in This BookThis manual contains information necessaryto test, calibrate and serviceD HP DesignJet 2000CP printers(model C4703A)D HP DesignJet

Seite 278

Troubleshooting1-23HP DesignJet CP Series PrintersExtrawide–>1.0x1.4m1.2x1.7m44x62in.52x73in.54x76in.Applicable only toDesignJets 3XXXCPTake up ree

Seite 279 - 8-58 Removal and Installation

2-1 HP DesignJet CP Series Printers2System Error Codes

Seite 280 - Figure 20: Bail Assembly

2-2 System Error CodesHP DesignJet CP Series PrintersSystem Error CodesSystem error codes are hexa-decimal based numbers generally caused byinternal s

Seite 281 - Starguard Assembly

System Error Codes2-3HP DesignJet CP Series PrintersImportant Information on Troubleshooting Error CodesBefore spending time troubleshooting the probl

Seite 282 - Figure 21: Starguard Assembly

2-4 System Error CodesHP DesignJet CP Series PrintersSystem Error: 010021 AXXXXXXXProblem Description: The base DRAM or the RAM SIMM tests failed.Cor

Seite 283 - Bail Stepper Motor

ii Using this ManualHP DesignJet CP Series PrintersUsing this ManualPurposeThis manual contains information necessary to test, calibrate and service:D

Seite 284

System Error Codes2-5HP DesignJet CP Series PrintersSystem Error: 010023Problem Description: A fuse on the Main PCA has blown.Corrective Action: Try t

Seite 285 - Refill Interconnect PCA

2-6 System Error CodesHP DesignJet CP Series PrintersSystem Error: 010030Problem Description: One of the two interconnect boards not detected.Correcti

Seite 286

System Error Codes2-7HP DesignJet CP Series PrintersSystem Error: 010031Problem Description: The Printhead Primitive Driver ASIC Test Failed.Correctiv

Seite 287 - X-Axis Assembly

2-8 System Error CodesHP DesignJet CP Series PrintersSystem Error: 010032 000000XXProblem Description: Fan Test Failed - Current not detected in one

Seite 288

System Error Codes2-9HP DesignJet CP Series PrintersSystem Error: 010033Problem Description: The DC Motor Driver ASIC Test Failed.Corrective Action: R

Seite 289 - 8-68 Removal and Installation

2-10 System Error CodesHP DesignJet CP Series PrintersSystem Error: 010035 0XABCDEFProblem Description: One of the Stepper Motors has failed.Error da

Seite 290

System Error Codes2-11HP DesignJet CP Series PrintersD If the Error is related to the Refill StepperMotor then replace the Refill Assembly ' Page

Seite 291 - 8-70 Removal and Installation

2-12 System Error CodesHP DesignJet CP Series PrintersS Replace the Electronics Module ' page 8-6.Only replace one component at a time andcheck i

Seite 292

System Error Codes2-13HP DesignJet CP Series PrintersPrimer46  20%Elevator52  20%System Error: 010037Problem Description: ADC Test Failure in the Ca

Seite 293 - 8-72 Removal and Installation

2-14 System Error CodesHP DesignJet CP Series PrintersSystem Error: 010039Problem Description: A Printhead voltage could not be set - CarriagePCA Fail

Seite 294

iiiContentsHP DesignJet CP Series PrintersContentsUsing this Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 295 - 8-74 Removal and Installation

System Error Codes2-15HP DesignJet CP Series PrintersSystem Error: 010042 0000000XProblem Description: The status of one of the optical sensors is no

Seite 296

2-16 System Error CodesHP DesignJet CP Series PrintersD If the Error is related to the Elevator Sensorthen replace the Elevator Assembly ' Page8-

Seite 297 - 8-76 Removal and Installation

System Error Codes2-17HP DesignJet CP Series PrintersSystem Error: 010100Problem Description: Error reading the EEROM.Corrective Action: Replace the E

Seite 298

2-18 System Error CodesHP DesignJet CP Series PrintersSystem Error: 010110Problem Description: The content of the permanent configuration areaof the E

Seite 299 - Entry Platen

System Error Codes2-19HP DesignJet CP Series PrintersSystem Error: 010120Problem Description: The content of the permanent configuration areaof the EE

Seite 300

2-20 System Error CodesHP DesignJet CP Series PrintersSystem Error: 020000Problem Description: Error in finding the Primer home position.Corrective Ac

Seite 301 - 8-80 Removal and Installation

System Error Codes2-21HP DesignJet CP Series PrintersSystem Error: 020001Problem Description: Error in finding the Elevator home position.Corrective A

Seite 302

2-22 System Error CodesHP DesignJet CP Series PrintersSystem Error: 020002Problem Description: Error in finding the Refill Arm home position.Correctiv

Seite 303 - 8-82 Removal and Installation

System Error Codes2-23HP DesignJet CP Series PrintersSystem Error: 020003Problem Description: Error in finding the Refill Stepper Motor homeposition.C

Seite 304

2-24 System Error CodesHP DesignJet CP Series PrintersSystem Error: 020004Problem Description: Error in finding the Service Station homeposition.Corre

Seite 305 - Pincharm Sensor

iv ContentsHP DesignJet CP Series Printers2 System Error CodesSystem Error: 0000D8 XXXXXXXX 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 306

System Error Codes2-25HP DesignJet CP Series PrintersSystem Error: 020005Problem Description: Elevator has problem reaching a desired position.Correct

Seite 307 - 8-86 Removal and Installation

2-26 System Error CodesHP DesignJet CP Series PrintersSystem Error: 020006Problem Description: The refill position in the Y-axis is not calibrated.Cor

Seite 308 - Interconnect Cables

System Error Codes2-27HP DesignJet CP Series PrintersSystem Error: 020011Problem Description: Error during initialization of the Y-axis.Corrective Act

Seite 309 - 8-88 Removal and Installation

2-28 System Error CodesHP DesignJet CP Series PrintersSystem Error: 040601Problem Description: The MIO card does not support the MIO 6 protocol.Cards

Seite 310

System Error Codes2-29HP DesignJet CP Series PrintersSystem Error: 060000Problem Description: The Line Sensor is not functioning properly becausethere

Seite 311 - 3500CP and 3000CP)

2-30 System Error CodesHP DesignJet CP Series PrintersSystem Error: 060300Problem Description: Incompatible Firmware and Line Sensor.Corrective Action

Seite 312

System Error Codes2-31HP DesignJet CP Series PrintersHP DesignJet 2500CP/3500CP onlySystem Error: 08xxxxProblem Description: PostScript Error.Correcti

Seite 313

2-32 System Error CodesHP DesignJet CP Series PrintersHP DesignJet 2500CP/3500CP onlySystem Error: 09xxxxProblem Description: Hard Disk Drive Error.Co

Seite 314 - Cleaning the Printer

System Error Codes2-33HP DesignJet CP Series Printers Each X can be a digit from 0 to 9. The 1st digit is the severity and the main cause of the err

Seite 315 - 

3-1 HP DesignJet CP Series Printers3User Messages

Seite 316 - 9-4 Preventive Maintenance

vContentsHP DesignJet CP Series PrintersSystem Error: 090004 2-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 317 - Scheduled Maintenance

3-2 User MessagesHP DesignJet CP Series PrintersUser Messages for HP DesignJets 2500CP and 2000CPwith Firmware Version A.02.14 or Higher and HPDesignJ

Seite 318 - 9-6 Preventive Maintenance

User Messages3-3HP DesignJet CP Series PrintersMessage Explanation and ActionCalibration doneContinue →Accuracy calibration is complete.Press ↓ to con

Seite 319

3-4 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionEdge not foundReload mediaThe printer could not find edge of media durin

Seite 320 - Functional Overview

User Messages3-5HP DesignJet CP Series PrintersMessage Explanation and ActionImage quality notassured →This message appears after the printer finds an

Seite 321 - 10-2 Functional Overview

3-6 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionInk cartridge valveout JJ-J→The printer has detected that one or more of

Seite 322 - DesignJet 2800CP/3800CP

User Messages3-7HP DesignJet CP Series PrintersMessage Explanation and ActionLift lever afteraligningYou have lowered the media lever to align the med

Seite 323 - Y-Axis Assembly

3-8 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionMedia too small forcalibration→The media you loaded for printhead alignm

Seite 324 - Primer Assembly

User Messages3-9HP DesignJet CP Series PrintersMessage Explanation and ActionMIXED INKSYSTEM88xxxxThe printer has earlier detected components of diffe

Seite 325

3-10 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionPrinthead alignmentcancelled→The printhead alignment procedure has fail

Seite 326 - Stepper Motors

User Messages3-11HP DesignJet CP Series PrintersMessage Explanation and ActionPrinthead checkerror JJ-J →orPrinthead checkerror →The message “Printhea

Seite 327 - 10-8 Functional Overview

vi ContentsHP DesignJet CP Series Printers6 Image QualityImage Quality Troubleshooting Checklist 6-2. . . . . . . . . . . . . . . . . . . . . . . . .

Seite 328 - Appendix-1

3-12 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionPrinthead removedJJ-J→The printer has detected that one or more printhe

Seite 329 - Reinstalling the Fiery X2-W

User Messages3-13HP DesignJet CP Series PrintersMessage Explanation and ActionReplace inkcartridge(s)JJJ-You are in the ink system replacement process

Seite 330 - Appendix-3

3-14 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionRoll emptyLoad new rollYou have used all of the media roll.Load a new r

Seite 331 - Connect to the network

User Messages3-15HP DesignJet CP Series PrintersMessage Explanation and ActionSystem errorXXXXXXAn internal error has occurred and a system error numb

Seite 332 - Appendix-5

3-16 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionSTATUSCalibratingThe printer is performing the accuracy calibration che

Seite 333 - Appendix-6

User Messages3-17HP DesignJet CP Series PrintersMessage Explanation and ActionSTATUSLens maintenanceThe lens cover on the printhead carriage requires

Seite 334 - Appendix-7

3-18 User MessagesHP DesignJet CP Series PrintersMessage Explanation and ActionSTATUSReadyThe printer is ready to print.Send a file to the printer.STA

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4-1 HP DesignJet CP Series Printers4Service Tests

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4-2 Service TestsHP DesignJet CP Series PrintersIntroductionThis chapter explains how to use the built-in Service Tests (Diagnostics) andwhat to do if

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Service Tests4-3HP DesignJet CP Series PrintersService Tests (Diagnostics)The following is a list of all internal service tests available in the Print

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viiContentsHP DesignJet CP Series PrintersAdditional Rear Cover(Only applicable to HP DesignJets 3500CP and 3000CP) 8-10. . . . . . . . . . . . . . .

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4-4 Service TestsHP DesignJet CP Series Printers8 Sensors ' page 4-20The purpose of this test is to verify the operation of the followingSensors:

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Service Tests4-5HP DesignJet CP Series PrintersThe purpose of this test is to show the revision of the internal Hard DiskDrive.

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4-6 Service TestsHP DesignJet CP Series PrintersEntering the Service Tests (Diagnostics) Menu System1 Make sure the printer is switched OFF from the p

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Service Tests4-7HP DesignJet CP Series PrintersD01. ElectronicsThe purpose of this test is to verify the operation of the:D Electronics Module.D Hard

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4-8 Service TestsHP DesignJet CP Series PrintersElectronics FailureIf there is a problem with the components within the Electronics modulethen the fol

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Service Tests4-9HP DesignJet CP Series PrintersCarriage FailureIf there is a problem with the components within the Carriage Assemblythen the followin

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4-10 Service TestsHP DesignJet CP Series PrintersD02. Line SensorThe purpose of this test is to verify the operation of the Line Sensor which isinstal

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Service Tests4-11HP DesignJet CP Series PrintersThe test is continued on the next page.8 If the test fails, a message similar to the following is disp

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4-12 Service TestsHP DesignJet CP Series PrintersD03. Carriage Axis (Y-axis)The purpose of this test is to verify the operation of the components of t

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Service Tests4-13HP DesignJet CP Series PrintersOnly replace one component at a time and perform the test againbefore replacing another component. Usi

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