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Removal and Installation
8-78
HP DesignJets 500, 510 and 800 Series Printers Service Manual
Carriage Assembly (Including Belt)
Removal
1. Perform the Service Utility "Unlock
Carriage" - Refer to Page 4-23.
NOTE Switch off the Printer after
performing this Utility.
2. Remove the Left Hand Cover - Refer
to Page 8-5.
3. Remove the Right Hand Cover - Refer
to Page 8-7.
4. Remove the Top Cover and Window -
Refer to Page 8-10.
5. Remove the Front Panel Assembly -
Refer to Page 8-9.
6. Remove the Service Station - Refer to
Page 8-52.
7. Remove the Fork Idler, Tensioner and
Idler Pulley - Refer to Page 8-74.
8. Remove the Encoder Strip - Refer to
Page 8-76.
9. Remove the Service Station Holder -
Refer to Page 8-57.
10. Manually move the carriage to the
correct position to remove the Tubes
Assembly from the Carriage.
- Service Manual 1
- Using this Manual 4
- Conventions 5
- Table of Contents 1 6
- Service Calibrations 5-1 7
- Print Quality 6-1 8
- Parts and Diagrams 7-1 8
- Removal and Installation 8-1 9
- Preventive Maintenance 9-1 10
- Functional Overview 10-1 10
- Glossary 10
- Troubleshooting 1 11
- Introduction 12
- The Printer does not Power ON 14
- Cover Sensors are not Working 14
- Problems with the Vacuum Fan 16
- Printers 17
- The Priming Procedure Fails 18
- Troubleshoot 25
- Paper Advance test 27
- System error 56:10 27
- Roller encoder sensor 27
- System Error Codes 2 28
- System Error Codes 1 28
- Error Log Utility 32
- Press the Enter key 33
- Replace ALL the Printheads 38
- Ink Supplies 47
- Troubleshooting 47
- What are the Ink Supplies? 48
- Ink Cartridges 48
- Printheads 49
- Identifying the Components 49
- Supplies 51
- Ink Cartridge Status Messages 59
- Printhead Status Messages 60
- Printhead History Utility 61
- These 3 Printheads were 64
- Printhead Error Codes 69
- Service Tests and 71
- Utilities 71
- Service Tests (Diagnostics) 73
- Setup Menu and 74
- Service Tests and Utilities 75
- Service Test is highlighted 75
- Carriage Movement 78
- PWM Std dev < 10 < 15 79
- Speed Offset Average 00 79
- Paper Advance Test 81
- Service Utilities 84
- EEROM Setup 87
- Turn Drive Roller 92
- Unlock Carriage 93
- Prime Tubes 94
- Change Cutter 95
- Change Ink Tubes 96
- Printer Information 97
- Service Calibrations 5 100
- Service Calibrations 101
- Color Calibration 106
- Calibration error 107
- Press ENTER to continue 107
- Advance Calibration 108
- (creating pattern) 109
- (measuring pattern) 109
- Factory Advance Calibration 110
- Print Quality 6 113
- Print Quality 114
- Procedure 116
- Color Consistency problems 121
- Parts and Diagrams 7 123
- Printer Support 124
- Right Hand Cover 126
- Left Hand Cover 128
- Top Cover and Deflectors 130
- Rollfeed Module 132
- Back Platen Assembly 134
- Electronics Module 136
- Cooling Fan 138
- Power Supply 139
- Parts and Diagrams 140
- Figure 8: Power Supply 140
- Cutter Assemblies 141
- Ink Delivery System 143
- Service Station and Spittoon 145
- Service Station Holder 147
- Pinch-Wheel Assemblies 149
- Scan-Axis Motor 151
- Figure 14: Scan-Axis Motor 152
- Drive Roller Encoder Sensor 153
- Print Platen Assembly 155
- Carriage Assembly 157
- Vacuum Fan 159
- Figure 18: Vacuum Fan 160
- Interconnect Cable 161
- Figure 19: Interconnect Cable 162
- Paper-Axis Motor 163
- Figure 20: Paper-Axis Motor 164
- Drive Roller 165
- Miscellaneous Items 167
- Removal and Installation8 168
- Safety Precautions 169
- Required Tools 170
- Screw Types 171
- NOTE Always keep the Ink 175
- Front Panel 176
- Window and Top Cover 177
- Media Deflectors 178
- Left End Roll-Feed 180
- Removal and Installation 181
- Right End Roll-Feed 182
- Back Platen 184
- NOTE Make sure that the Media 185
- Media Sensor 186
- Formatter 187
- LAN Card 188
- Printer 189
- Spittoon 190
- NOTE When installing the 193
- Scan-Axis Motor Assembly 196
- Cutter Assembly 199
- Left Encoder Holder 200
- Cutter Bushing 202
- Cutter Guide Bracket 203
- Trailing Cable 207
- Carriage Assembly and remove 213
- Installing the Trailing Cable 214
- Ink Supply Station 215
- NOTE The ISS is a complete 216
- Interconnect PCA 217
- Cutter Guide 222
- Print Platen 223
- Ink Supply Tubes 227
- NOTE Push in the clips of the 232
- NOTE When removing the Vacuum 232
- Pinch-Arm 233
- Pinch-Arm Mechanism 234
- Pinch-Arm Lever 236
- Pinch-Arm Sensor 238
- Encoder Strip 243
- NOTE When connecting the 250
- (including the cables) 252
- NOTE Be very careful when 257
- NOTE Make sure you take care 258
- Gear Assemblies 259
- Preventive Maintenance 9 261
- Preventive Maintenance 262
- Scheduled Maintenance 263
- Level of Printer Usage 263
- Scan-Axis Maintenance 264
- Functional Overview 10 265
- SKU Overview 266
- Functional Overview 267
- Electrical System 268
- Power Supply Unit (PSU) 270
- Ink Delivery System (IDS) 272
- Tubes Assembly 274
- Service Station 275
- Glossary 11 276
- About this Edition 279
- What’s in this Service Manual 280
- Index 12 281
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